Composite Materials
                                                                     
Composite materials are mixtures of two or more components
which are essentially insoluble in each other. The components are usually taken from the fundamental structural materials: metals, ceramics, glasses, polymers.
                                                           
The properties of composite materials will be determined by the constituents, their relative amounts and the geometry of how they are put together. The result is a material that has superior properties to any of the constituents alone: "The best of both worlds."

                                             
Aggregate Composites
More or less equi-axed particulates  embedded in a matrix material
Fiber-reinforced Composites
Axial particulates embedded in a matrix material
Structural Composites
Composites with sophisticated geometries
Dispersion Strengthened
                     
The particulates are small in size and are present in small concentrations.

(<15%)                                     
The strength comes from the particulates impeding dislocation motion.

Examples include:
  • TD Nickel
    Thoria (TO2) dispersed in Ni matrix
  • SAP
    Sintered Aluminum Powder, alumina (Al2O3) coated Al particles dispersed in an Al matrix
  • Al2O3 in Cu
    Alumina particles
    dispersed in a copper matrix
  • Al2O3 in Fe
    Alumina particles
    dispersed in an iron matrix
Particulate Composites
             
The particulates are relatively large and are present in large concentrations. (>25% and typcically between 60-90%)
         
The strength comes from particulates restraining the matrix movement in the vicinity of the particulate.

Examples include:
  • concrete
  • asphalt
  • cermets
    ceramic particles in a metal matrix
    such as  tungston carbide in 
    cobalt (WC/Co) used for a cutting tool
  • carbon black rubber
    carbon black in a rubber matrix used for tires
 
Aligned Fibers
         
These are either continuous (long)
or discontinuous (short).

These composites will be highly anisotropic with higher strength in the direction of the fibers.
           
Continuous fibers make a  stronger composite, but are more expensive and difficult to fabricate.
           
Examples include
:
  • fiberglass
  • wood
Randomly Chopped Fibers
       
These are randomly oriented short fibers.
           
They are cheaper and easier to fabricate, however, their properties are usually inferior to that of aligned fiber composites.
Woven Fibers
       
These fibers are woven in a fabric that is then layered with a matrix material to form a laminate.

More expensive but with superior properties.
               
Examples include
:
  • sandwich panals
    These are made by sandwiching a less dense core material between two thin, strong outer layers.  
    The core, although not as stiff or strong as the outer layers provides resistance to deformations perpendicular to the faces, and shear rigidity along planes perpendicular to the face.   
       
  • laminates
    These are made by 2-dimensional sheets or panels that have a preferred high strength direction.  The layers are stacked and cemented together.
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