Aggregate Composites
There are 2 catagories of aggregate composites:
- Large Particulate Composites
The particulates are relatively large and are present in large concentrations. (>25% and typically between 60-90%)
The mechanism of strengthening
is the (equiaxed) particulates restrain the matrix movement in the
vicinity of the particulate. i.e. the matrix transfers some of the
stress to the particulates. This needs strong interfacial bonding between matrix and particulate. The most effective reinforcement is obtained by relatively small particulates, uniformly dispersed.
Examples include:
- polymers with fillers
- portland concrete
- asphaltic concrete
- cermets
ceramic particles in a metal matrix
such as WC in Co (used for a cutting tool) or SiC in Al - vulcanized rubber with carbon black
carbon black in a rubber matrix - used for tires - W in Cu
- Mo in Cu
- W in NiFe
- thermoplastic elastomer
elastomer in thermoplastic polymer
- Dispersion Strengthened Composites
The particulates are small in size and are present in small concentrations. (<15%)
The strength comes from the particulates impeding dislocation motion. This mechanism of reinforcement
is like precipitation hardening, but not as pronounced. If several
volume percent of a hard and inert particulate material is added to a
matrix material, the particulates impede dislocation motion. Unlike the
mechanism for Large Particulate Composites, this mechanism is on the
atomic order. Unlike precipitation hardening, the strength is retained at high temperatures.
Examples include:
- TD Nickel
Thoria (TO2) dispersed in a Ni matrix - Sintered Aluminum Powder (SAP)
Alumina (Al2O3) coated Al particles dispersed in an Al matrix - Al2O3 in Cu
Alumina particles dispersed in a copper matrix - Al2O3 in Fe
Alumina particles dispersed in an iron matrix
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